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Asset Protection for Manufacturing: Solutions to Prevent Forklift Damage.

Client Overview

Free Flow Manufacturing is a leading New Zealand-based contract manufacturer specializing in producing canned beverages, including RTDs, wine, soft drinks, juice, and water.

 

Client Challenge

As part of expanding its beverage production capacity, Free Flow Manufacturing introduced several new machines into its facility. Space was limited in the operational area, increasing the risk of forklift impacts damaging this new equipment.

Without proper protection, Free Flow faced several critical risks if the equipment was to be damaged:

  • Costly equipment repairs or replacements from accidental forklift impacts.
  • Operational downtime disrupting production schedules and delivery timelines.

They needed an asset protection solution that provided robust safety without taking up valuable floor space or disrupting operational workflow.

 

Solution

A Vanguard consultant visited the site to collaborate with Free Flow Manufacturing’s team and assess their specific needs. Understanding the space constraints and operational demands, we recommended a steel barrier system, standing 910mm high with a double-rail design for strong impact protection.

This system is rated to withstand impacts from a 7-ton forklift travelling at 3.4 km/h, providing the durability required to protect high-value machinery.

Its slim profile was ideal for their confined space, offering robust protection without hindering daily operations.

 

Outcome

Free Flow Manufacturing now operates with confidence, knowing their machinery is fully protected against forklift impacts.

Their proactive approach not only protected their investment but also maintained a productive and safe operational flow.

By choosing a solution that fits their space and safety needs, they’ve minimized downtime risks and maximized efficiency.

If you’re facing similar challenges in your workplace and need help protecting assets, get in touch with us to arrange a consultation about your specific needs.

Featured Products.

CODE: 910-2
The 910 high double rail offers more protection and a higher strength rating than the single rail units, the bottom rail can be placed at ground level for protection against fork tines.

How can we help?

With over 45 years experience on the team, we have the knowledge and experience required to offer you the right solution.

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