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Accident Prevention: How Physical Barriers Reduced Risk at Busy Australian Warehouse Site.

Protecting people and equipment on site and increasing visibility are crucial in a workplace environment where people, forklifts, and other Materials Handling Equipment (MHE) operate in the same space. For Blue Water Shipping, implementing safety solutions that could achieve these outcomes was critical.

As a global provider of logistics and freight forwarding services, Blue Water’s operations support heavy industry, port logistics, and project cargo. With more than 80 offices worldwide, including their Port of Brisbane site, safety and operational efficiency are instrumental in ensuring daily operations run smoothly across the board.

Client Challenges

  • Existing pedestrian walkways were marked with painted lines, with no physical protection between forklifts and people
  • Unprotected expensive assets, leaving them wide open to costly forklift and MHE impact
  • Implementing safety solutions that wouldn’t impact operational efficiency

Our Approach

To gain a comprehensive understanding of Blue Water’s challenges and desired outcomes for its Port of Brisbane site, our AU Workplaces Sales Manager Jared Muller visited the site and met with Blue Water Warehouse Manager Ashley Dionysuis to conduct a walk-through of the port facility.

By visiting the site in person and identifying Blue Water’s requirements face-to-face, we were able to develop a range of safety solutions that would enhance visibility and protect people and assets.

Solutions Recommended

Here are the safety solutions we recommended Blue Water implement and why:

d-Flexx Mono Plus Barrier

To create a physical divide between pedestrians, forklifts and other MHE, Blue Water installed over 140 metres of the d-Flexx Mono Plus barrier—a flexible and highly impact-resistant safety barrier system. This product was chosen for its durability and ability to absorb impact, returning to its original shape and preventing expensive damage that can occur when steel barriers are struck. The barrier colouring and structure make it highly visible, so Blue Water forklifts and MHE can see them clearly when moving around the site.

d-flexx Pedestrian Barrier blue water shipping

 

d-Flexx Self-Closing Gate

In conjunction with the Mono Plus Barriers, Blue Water incorporated d-Flexx Self-Closing Gates to create pause points along the walkways, guiding pedestrians and prompting them to stop and be aware of their surroundings before entering operational zones. With top-quality adjustable hydraulic hinges, there is a reduced need for maintenance and an increase in longevity.

d-flexx pedestrian gate
The d-flexx pedestrian gate encourages pedestrians to pause before entering an unsafe traffic flow.
Aluminium Pedestrian Handrail

Blue Water was experiencing issues with pedestrians walking through their landscaped area to access the building’s entrance. Not only was this causing damage to the garden area, but not having a visual guide also posed a significant safety risk, as pedestrians were crossing a driveway where moving vehicles were passing through. To solve this problem, they installed an Aluminium Pedestrian Handrail along the designated pedestrian pathway to push people towards the safer, allocated route and keep them protected from vehicles.

d-flexx aluminium gate
Installing a d-flexx aluminium gate enabled Blue Water to create a designated pedestrian walkway and protect the surrounding landscaping.

The Outcome

By installing the Mono Plus Barrier System and complementary Self-Closing Gates, Blue Water was able to eliminate the risk of pedestrians intersecting with forklifts and other MHE, and create visible deterrents for MHE that, if hit, would reduce damage and maintenance costs.

The implementation of an Aluminium Pedestrian Handrail at the lunch area further protected pedestrians by directing them to a designated walkway and keeping them away from moving vehicles.

These solutions helped to improve safety and efficiency at the Port site overall, resulting in a more controlled work environment that supports both compliance and operational flow.

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